On Line Controls Inc | Pneumatic & Hydraulic Solutions

Experience precision engineering with On Line Controls' industry-leading pneumatic and hydraulic solutions. For over 40 years, we've manufactured ultra-low air pressure regulators and motorized potentiometers that deliver exceptional accuracy, reliability, and durability for plastic tubing extrusion and industrial control applications worldwide.

Precision pneumatic and hydraulic control systems in manufacturing facility

Our Pneumatic & Hydraulic Services

Comprehensive solutions from precision manufacturing to expert repair and technical support services.

MicroAir Sales

Ultra-low air pressure regulators and controllers for plastic tubing extrusion with ranges from 0-2″ water to 0-5 psi.

Motorized Potentiometer Sales

Precision DC and AC motorized potentiometers with various RPMs, resistance values, and configuration options for industrial control.

MicroAir Repair

Professional repair service for MicroAir units with same-day turnaround for units under 10 years old.

Motorized Potentiometer Repair

Expert repair and rebuilding service for On Line Controls and legacy OEM motorized potentiometers from the 80s and 90s.

MicroAir Technical Support

Comprehensive technical support including troubleshooting, installation guidance, and unlimited phone support with 3-year warranty coverage.

Worldwide Shipping

Global distribution of precision control systems to over 18 countries via UPS, DHL, and FedEx with CE compliance.

Made in USA

Precision Control Systems Engineered for Excellence

For over 40 years, On Line Controls has been the industry standard for ultra-low air pressure regulation and precision motorized potentiometers. Our American-manufactured solutions deliver unmatched accuracy, reliability, and durability with lifespans exceeding 20 years, backed by comprehensive technical support and worldwide service capabilities.

Precision pneumatic control system components and manufacturing
Industry Leader

Success Stories

Trusted by leading manufacturers worldwide for precision control solutions.

"MicroAir regulators transformed our tubing line's precision. We've eliminated diameter variations and reduced maintenance costs dramatically. Highly reliable after eight years of continuous operation."

Michael Chen

"Our medical tubing extrusion faced inconsistent wall thickness until we switched to on line controls inc solutions. The MicroAir IV's 0-10 volt input enabled seamless PLC integration, solving our quality control nightmare."

Dr. Sarah Mitchell

"on line controls inc offers the most accurate pressure regulation in the industry. Our competition can't match the stability and hysteresis-free operation we've achieved with their MicroAir systems."

Robert Kowalski

"Emergency MicroAir Repair service saved our production schedule. Kay's team tested and returned our unit the same day. Their responsiveness is unmatched—we were back running within 24 hours."

Jennifer Rodriguez

"The MicroAir Technical Support included with purchase is exceptional. Unlimited phone support and three-year warranty gave us complete peace of mind on our multi-channel system investment."

David Thompson

"We've partnered with On Line Controls for over a decade. Their Motorized Potentiometer line adapts perfectly to our custom needs. Dependable products, reliable service—they truly understand our business."

Thomas Benedetti

"The MicroAir IV's high-speed switching capability for bump and taper tubing is remarkable. Ultra-low pressure regulation below 1 inch of water gives us control precision our customers demand."

Lisa Wang

"As an OEM manufacturer, we specify On Line Controls equipment industry-wide. Their USA-manufactured precision regulators set the standard. Twenty-year lifespan means better ROI than any alternative."

Christopher Hartmann

"MicroAir regulators transformed our tubing line's precision. We've eliminated diameter variations and reduced maintenance costs dramatically. Highly reliable after eight years of continuous operation."

Michael Chen

"Our medical tubing extrusion faced inconsistent wall thickness until we switched to on line controls inc solutions. The MicroAir IV's 0-10 volt input enabled seamless PLC integration, solving our quality control nightmare."

Dr. Sarah Mitchell

"on line controls inc offers the most accurate pressure regulation in the industry. Our competition can't match the stability and hysteresis-free operation we've achieved with their MicroAir systems."

Robert Kowalski

"Emergency MicroAir Repair service saved our production schedule. Kay's team tested and returned our unit the same day. Their responsiveness is unmatched—we were back running within 24 hours."

Jennifer Rodriguez

"The MicroAir Technical Support included with purchase is exceptional. Unlimited phone support and three-year warranty gave us complete peace of mind on our multi-channel system investment."

David Thompson

"We've partnered with On Line Controls for over a decade. Their Motorized Potentiometer line adapts perfectly to our custom needs. Dependable products, reliable service—they truly understand our business."

Thomas Benedetti

"The MicroAir IV's high-speed switching capability for bump and taper tubing is remarkable. Ultra-low pressure regulation below 1 inch of water gives us control precision our customers demand."

Lisa Wang

"As an OEM manufacturer, we specify On Line Controls equipment industry-wide. Their USA-manufactured precision regulators set the standard. Twenty-year lifespan means better ROI than any alternative."

Christopher Hartmann

"MicroAir regulators transformed our tubing line's precision. We've eliminated diameter variations and reduced maintenance costs dramatically. Highly reliable after eight years of continuous operation."

Michael Chen

"Our medical tubing extrusion faced inconsistent wall thickness until we switched to on line controls inc solutions. The MicroAir IV's 0-10 volt input enabled seamless PLC integration, solving our quality control nightmare."

Dr. Sarah Mitchell

"on line controls inc offers the most accurate pressure regulation in the industry. Our competition can't match the stability and hysteresis-free operation we've achieved with their MicroAir systems."

Robert Kowalski

"Emergency MicroAir Repair service saved our production schedule. Kay's team tested and returned our unit the same day. Their responsiveness is unmatched—we were back running within 24 hours."

Jennifer Rodriguez

"The MicroAir Technical Support included with purchase is exceptional. Unlimited phone support and three-year warranty gave us complete peace of mind on our multi-channel system investment."

David Thompson

"We've partnered with On Line Controls for over a decade. Their Motorized Potentiometer line adapts perfectly to our custom needs. Dependable products, reliable service—they truly understand our business."

Thomas Benedetti

"The MicroAir IV's high-speed switching capability for bump and taper tubing is remarkable. Ultra-low pressure regulation below 1 inch of water gives us control precision our customers demand."

Lisa Wang

"As an OEM manufacturer, we specify On Line Controls equipment industry-wide. Their USA-manufactured precision regulators set the standard. Twenty-year lifespan means better ROI than any alternative."

Christopher Hartmann
The On Line Controls Difference

Why Choose On Line Controls?

Experience the difference that four decades of precision engineering makes.

Industry Leader

Recognized as the industry standard for ultra-low air pressure regulators worldwide.

Made in USA

All products manufactured at our Massachusetts facility with strict quality control standards.

Exceptional Durability

Products engineered for 10-25 year lifespans with minimal maintenance requirements.

Global Support

Worldwide shipping capabilities and technical support across 18+ countries.

Meet Our Leadership Team

Experienced professionals dedicated to precision engineering excellence.

Kay DeWolfe

President

Kay DeWolfe serves as both owner and President of On Line Controls, Inc., bringing over 35 years of invaluable experience to the pneumatic and hydraulic controls industry. Her extensive background spans the evolution of precision control systems from analog to digital technologies. Under Kay's leadership, On Line Controls has maintained its position as the industry standard for ultra-low air pressure regulators while expanding global reach to serve customers across 18+ countries. Kay's deep understanding of manufacturing processes, customer needs, and technological advancement has been instrumental in the company's continued success. Her commitment to quality, reliability, and customer satisfaction drives the company's mission to deliver precision control solutions that exceed expectations. Kay's hands-on approach and technical expertise ensure that every product meets the exacting standards that have made On Line Controls the trusted choice for plastic tubing manufacturers worldwide.

Frequently Asked Questions

What types of pneumatic and hydraulic solutions do you offer?

We specialize in MicroAir ultra-low air pressure regulators for plastic tubing extrusion and precision motorized potentiometers for industrial control applications. Our products include single and multi-channel configurations with pressure ranges from 0-2″ water to 0-5 psi.

How long do your products typically last?

Do you provide technical support and training?

Can you repair older equipment from other manufacturers?

What warranty coverage do you provide?

Do you ship internationally?

What industries do you primarily serve?

How quickly can you complete repairs?

Need Technical Assistance?

Our experienced engineers are ready to help with your specific application requirements.

Industry Recognition

Awards and Recognition

CE certification mark

CE Certified

International shipping compliance certification

Industry standard certification mark

Industry Standard

Recognized leader in precision controls

Made in USA certification mark

Made in USA

American manufactured quality assurance

Ready to Experience Precision Control?

Contact our team to discuss your pneumatic and hydraulic control requirements and discover how our solutions can improve your operations.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353 You can also send us a quick email at olc@onlinecontrols.com