Industrial Automation Retrofit Services for Manufacturing

Modernize extrusion lines and legacy control systems with industrial automation retrofit solutions from On Line Controls, Inc. Since 1980, manufacturers have relied on OLC for precise MicroAir pressure regulation, motorized potentiometer upgrades, repair support, and long-lasting components that improve tubing consistency, reduce maintenance, and extend the useful life of existing production equipment.

Industrial automation retrofit controls on a manufacturing line

Our Industrial Automation Retrofit Services

Precision retrofit components and support for extrusion manufacturers upgrading pressure control and automated motion systems.

MicroAir Controls

MicroAir ultra-low air pressure regulators support precise internal air control for extruded plastic tubing, including medical, catheter, straw, and automotive tubing applications requiring stable OD control.

Motorized Potentiometers

OLC supplies AC and DC motorized potentiometers for retrofit applications, with multiple RPM, voltage, resistance, turn-count, and gang configurations for legacy and modern automated control systems.

Repair Support

MicroAir units and OLC-built motorized potentiometers can be evaluated, repaired, or rebuilt when parts are available, helping manufacturers extend equipment life and reduce unnecessary replacement costs.

Engineer inspecting retrofit automation controls

Our Retrofit Support Process

Review Your Existing Control Setup

OLC starts by understanding your extrusion line, pressure control requirements, motorized potentiometer needs, and legacy equipment constraints so the recommended retrofit path matches your manufacturing process.

Match Components To Application Needs

Support Installation And Integration

Repair, Test, And Maintain

The OLC Difference

Why Choose On Line Controls, Inc.?

OLC combines decades of manufacturing control experience with specialized retrofit component expertise.

Since 1980

Over 44 years supporting plastic tubing manufacturers with precision online control technology.

USA Made

MicroAir units are manufactured at OLC’s Shrewsbury, Massachusetts facility for dependable quality.

Long Lifespan

Products are valued for low maintenance operation and 10-to-20-plus-year service life.

Direct Support

Unlimited phone support and application guidance help manufacturers troubleshoot and optimize installations.

Meet Our Leadership

Experienced leadership focused on precision manufacturing control solutions.

Kay DeWolfe, President of On Line Controls

Kay DeWolfe

President

Kay DeWolfe serves as both owner and President of On Line Controls, Inc., bringing over 35 years of invaluable experience to the industrial pressure control industry. Under her leadership, the company has maintained its position as the recognized industry leader in ultra-low air pressure regulators for plastic tubing extrusion. Kay's extensive background in precision manufacturing and customer support has been instrumental in expanding OLC's global reach to serve customers across 18 countries while maintaining the highest quality standards. Her commitment to engineering excellence and customer satisfaction continues to drive the company's innovation in pressure control technology, ensuring that OLC's MicroAir and motorized potentiometer products remain the industry standard for precision and reliability.

Frequently Asked Questions

What is retrofit automation?

Retrofit automation upgrades existing manufacturing equipment with newer control components, sensors, regulators, or interfaces instead of replacing the entire production line. For extrusion manufacturers, this can include adding precise pressure regulation, replacing legacy motorized potentiometers, or improving PLC-compatible control. The goal is better consistency, reliability, and equipment life while preserving proven machinery.

What are industrial automation services?

What are the examples of automated technologies used in manufacturing?

Can retrofit automation work with older extrusion equipment?

Which MicroAir model is right for my retrofit?

How long does MicroAir repair usually take?

Do OLC products include warranty or technical support?

Can OLC ship retrofit components internationally?

Still Have Retrofit Questions?

Talk with OLC about your extrusion control application.

Certified & Trusted

Awards and Recognition

CE compliant certification mark

CE Compliant

Supports international shipping and compliance requirements.

MPO Magazine feature recognition

MPO Magazine Feature

Recognized for exceeding extrusion expectations.

Three-year warranty trust badge

Three-Year Warranty

Parts and labor coverage for MicroAir products.

Upgrade Your Manufacturing Controls

Share your extrusion line requirements, repair needs, or retrofit questions, and OLC will help identify the right MicroAir, motorized potentiometer, or support option.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.