CE Compliant certified

CE Compliant

Made in the U.S.A. certified

Made in the U.S.A.

MicroAir Regulator for Bump Tubing Extrusion

MicroAir Regulators for Bump Tubing Extrusion from On Line Controls, Inc. are ultra-low air pressure regulators engineered for precise internal air pressure control during plastic tubing extrusion. Available in single, dual, and multi-channel configurations with manual, contact closure, or high-speed 0-10V PLC inputs, they serve medical, automotive, and bump/taper tubing applications.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Contact closure input from O.D. gauge
  • Hysteresis-free with viscostatic damping
  • 0.1" water resolution with digital display
Single Channel MicroAir IV

Single Channel MicroAir IV

  • High-speed response: <0.1 sec (20 msec typ.)
  • 0-10V / PLC input for 3 operating modes
  • +/- 0.1% full-scale accuracy below 60" water
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Dual-channel with contact closure input
  • Dual-speed manual up/down buttons included
  • Hysteresis-free action via damping fluid
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual-channel manual 30-turn knob control
  • Hysteresis-free, stable regulating action
  • Pressure ranges: 0-3" water to 0-5 psi
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Dual-channel for multi-lumen tubing control
  • Sub-0.1 sec response for bump/taper tubing
  • Voice-coil motor with viscostatic damping
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" water with high precision
  • Manual 30-turn knob, simple precise control
  • Long service life expectancy: 10-20 years

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Frequently Asked Questions

What is bump tubing?

Bump tubing, also called taper tubing, is extruded plastic tubing whose outside diameter varies at programmed intervals along its length — for example, catheters with proximal and distal sections of different diameters. The diameter transitions are achieved by rapidly changing the internal air pressure during extrusion, requiring an ultra-fast air pressure regulator like the MicroAir IV.

What is the pressure unit for extrusion?

Which MicroAir model is best for bump and taper tubing applications?

What control interfaces are available on MicroAir regulators?

Can MicroAir regulators control multiple lumens simultaneously?

What pressure ranges do MicroAir regulators support?

What warranty and support does On Line Controls provide with MicroAir regulators?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Tubing & Catheter Manufacturing

Medical Tubing & Catheter Manufacturing

MicroAir regulators provide sub-inch-of-water precision for catheter and multi-lumen medical tubing extrusion lines.

Bump & Taper Tubing Production

Bump & Taper Tubing Production

High-speed MicroAir IV units enable rapid programmable diameter transitions for bump and taper tubing extrusion.

Automotive Tubing Extrusion

Automotive Tubing Extrusion

Stable, hysteresis-free pressure regulation ensures consistent wall thickness and OD for automotive plastic tubing.

Plastic Profile & Straw Extrusion

Plastic Profile & Straw Extrusion

MicroAir regulators precisely size plastic profiles and straws by controlling internal air pressure during free extrusion.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

You might also like

Why Plastic Tubing Manufacturers Choose On Line Controls, Inc.

Industry-Leading Pressure Precision

OLC MicroAir regulators achieve accuracy to below 1 inch of water with hysteresis-free action, ensuring consistent tubing OD throughout every extrusion run.

High-Speed Bump Tubing Switching

MicroAir IV units respond in under 0.1 seconds (typically 20 ms), enabling rapid programmable pressure switching critical for bump and taper tubing profiles.

44+ Years of U.S. Manufacturing

Founded in 1980 and built in the USA, every MicroAir unit ships with a 3-year parts and labor warranty and unlimited phone support from experienced engineers.

Get Expert Guidance on the Right MicroAir Regulator

Submit your application details and our engineering team will respond with a tailored product recommendation and pricing within one business day.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.