CE Compliant certified

CE Compliant

Made in the U.S.A. certified

Made in the U.S.A.

MicroAir Regulator for Profile Extrusion

MicroAir Regulators for Profile Extrusion from On Line Controls, Inc. are ultra-low air pressure regulators engineered for precise diameter control during plastic profile extrusion. Available in single, dual, and multi-channel configurations with manual, contact closure, or 0-10V PLC inputs, these stainless steel units deliver stable, hysteresis-free pressure regulation from below 1 inch of water up to 5 psi.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Contact closure input from O.D. gauge/controller
  • Hysteresis-free viscostatic damping for stability
  • Better than 0.1" water resolution with display
Single Channel MicroAir IV

Single Channel MicroAir IV

  • High-speed <0.1 sec response, ~20 msec typical
  • 0-10V input for PLC or bump/taper switching
  • +/- 0.1% full scale precision pressure control
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Dual channel contact closure + manual control
  • Hysteresis-free regulating with damping fluid
  • Pressure ranges from 0-3" water to 0-5 psi
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channel manual 30-turn knob control
  • Hysteresis-free action at stable flow rates
  • Pressure ranges from 0-3" water to 0-5 psi
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Sub-0.1 sec response for bump/taper tubing
  • Dual channel 0-10V input for PLC integration
  • Voice-coil motor with viscostatic damping
Single Channel MicroAir I

Single Channel MicroAir I

  • Precise 30-turn knob manual adjustment control
  • Regulates below 1" water with high accuracy
  • Long service life expectancy of 10-20 years

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Frequently Asked Questions

What is a MicroAir Regulator and how does it work in profile extrusion?

A MicroAir Regulator is an ultra-low air pressure regulator that controls the internal air pressure used to size plastic profiles during free extrusion. By precisely regulating air from below 1 inch of water up to 5 psi, it maintains a consistent outside diameter. It balances against a low-tension spring and vents surplus air to hold a stable set point.

What pressure ranges are available for profile extrusion applications?

What control interfaces are supported — can MicroAir units connect to a PLC?

What is the response time of MicroAir regulators?

How many channels do I need for my plastic profile extrusion line?

Are MicroAir Regulators CE compliant for international use?

What warranty and support is included with a MicroAir Regulator purchase?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Plastic Profile Extrusion

Plastic Profile Extrusion

MicroAir regulators precisely control internal air pressure to size plastic profiles with consistent outside diameter during free extrusion.

Medical Tubing Extrusion

Medical & Catheter Tubing

Ultra-low pressure regulation ensures tight dimensional tolerances for medical-grade tubing and catheter extrusion manufacturing.

Automotive Tubing Extrusion

Automotive Tubing

MicroAir units maintain stable air pressure for reliable dimensional control throughout high-volume automotive tubing extrusion runs.

Multi-Lumen Tubing Manufacturing

Multi-Lumen Tubing

Multi-channel MicroAir configurations independently regulate air in each lumen for precise multi-cavity profile and tubing extrusion.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

You might also like

Why Plastic Profile Extruders Choose On Line Controls, Inc.

Industry-Leading Pressure Precision

MicroAir regulators deliver hysteresis-free control below 1 inch of water, ensuring consistent outside diameter accuracy on every extrusion run.

44+ Years of Extrusion Expertise

Founded in 1980 and trusted by leading OEMs like Davis-Standard and Conair, OLC is the recognized industry standard for ultra-low air pressure regulation.

3-Year Warranty & Unlimited Support

Every MicroAir unit ships with a 3-year parts and labor warranty, unlimited phone support, and a product lifespan engineered to reach 10–20+ years.

Get a Quote for Your Profile Extrusion Application

Submit your requirements and our team will respond with product recommendations, pricing, and technical guidance tailored to your extrusion line.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.