CE Compliant certified

CE Compliant

Made in the USA certified

Made in the USA

MicroAir Regulator for Catheter Tubing Extrusion

MicroAir Regulators for Catheter Tubing Extrusion from On Line Controls, Inc. are ultra-low air pressure regulators engineered for precise internal air control during plastic and medical tubing extrusion. Available in single, dual, 3-channel, and 4-channel configurations, they deliver hysteresis-free, stable pressure regulation from below 1 inch of water up to 5 psi.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Better than 0.1" water resolution accuracy
  • Accepts contact closure from O.D. gauge inputs
  • Zero to full scale response in ~2 minutes
Single Channel MicroAir IV

Single Channel MicroAir IV

  • Sub-0.1 second response for bump/taper tubing
  • Three modes: Dual State, Linear, and Manual
  • +/- 0.1% full-scale accuracy below 60" water
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Dual channel for multi-lumen tubing control
  • Hysteresis-free action via viscostatic damping
  • Accepts contact closure from O.D. gauges
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channel for two-lumen tubing extrusion
  • Stainless steel enclosure with Magnehelic display
  • Constant pressure across widely varying flow rates
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Dual channel 0-10V input for PLC integration
  • Sub-0.1 second response for bump/taper tubing
  • Voice-coil motor with viscostatic damping stability
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" water with high precision
  • 10–20 year expected service life
  • 30-turn knob for fine manual pressure control

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Frequently Asked Questions

What is catheter extrusion?

Catheter extrusion is the manufacturing process of forming catheter tubing by forcing molten plastic through a die. Precise internal air pressure is applied during free extrusion to control the tubing's outside diameter, wall thickness, and lumen structure. Ultra-low air pressure regulators like MicroAir units are critical to maintaining dimensional consistency in medical-grade catheter tubing.

How does an air pressure regulator work?

What pressure ranges are available for MicroAir regulators?

What is the difference between MicroAir I, II, and IV models?

Can MicroAir regulators be used for multi-lumen tubing?

Do MicroAir regulators require calibration?

Where are MicroAir regulators manufactured and do they ship internationally?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Device Manufacturing

Medical Device Manufacturing

Precise ultra-low pressure control for catheter and multi-lumen medical tubing extrusion to meet strict dimensional tolerances.

Plastic Tubing Extrusion

Plastic Tubing Extrusion

Stable air sizing for free extrusion of plastic profiles, straws, and micro-tubes requiring hysteresis-free diameter control.

Automotive Tubing Production

Automotive Tubing Production

Reliable pressure regulation for automotive tubing extrusion where consistent outside diameter and wall thickness are critical.

Specialty & Bump/Taper Tubing

Specialty & Bump/Taper Tubing

High-speed programmable pressure switching for bump and taper tubing manufacturing with sub-0.1-second response times.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

You might also like

Why Medical Tubing Manufacturers Choose On Line Controls, Inc.

Over 44 Years of Extrusion Expertise

Since 1980, OLC has been the recognized industry leader in ultra-low air pressure regulation for plastic and medical tubing extrusion, serving customers in 18 countries.

Hysteresis-Free Precision Control

Viscostatic damping fluid ensures stable, drift-free pressure regulation from below 1 inch of water to 5 psi — no calibration required for consistent tubing diameter.

3-Year Warranty & Unlimited Support

Every MicroAir unit ships with a 3-year parts and labor warranty, unlimited phone support, and a product lifespan of 10–20+ years for maximum return on investment.

Request a Quote for Your Extrusion Application

Submit your requirements and our engineering team will respond with product recommendations and pricing tailored to your tubing extrusion process.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.