Emergency Repair Services — Multi-Site Operations

Keep critical extrusion lines moving with urgent repair support for MicroAir units and motorized potentiometers across multi-site manufacturing operations. On Line Controls, Inc. combines decades of precision control expertise, USA manufacturing, warranty-backed service, and practical troubleshooting guidance to help production teams reduce downtime, standardize repairs, and restore reliable pressure control performance.

Technician repairing industrial pressure control equipment

Our Emergency Repair Services

Focused repair, rebuilding, and troubleshooting support for extrusion control equipment used across production sites.

MicroAir Repair

Repair service for MicroAir ultra-low air pressure regulators, including testing, component repair, and damping fluid replacement for eligible units, with many units under 10 years old serviced quickly.

Potentiometer Repair

Repair and rebuilding for On Line Controls motorized potentiometers, with evaluation support for older OEM ETI MC, MAC, and ME series units when parts are available.

Technical Support

Troubleshooting assistance for MicroAir models and multi-channel units, including installation guidance, maintenance advice, and phone support for plastic tubing extrusion line issues.

Repair technician testing extrusion control unit

Our Urgent Repair Workflow

Identify the Failed Control Unit

Your team confirms the affected MicroAir regulator or motorized potentiometer, notes the model, serial number, symptoms, and production impact, then contacts On Line Controls, Inc. for guidance on next steps.

Ship Equipment for Evaluation

Bench Test and Repair Quote

Repair, Rebuild, and Validate

Return to Production

The OLC Difference

Why Choose On Line Controls, Inc.?

Experienced repair support for precision control equipment used in critical extrusion operations.

Since 1980

Over 44 years supporting plastic tubing manufacturers with precision control technology.

USA Built

Products are manufactured and serviced from the company’s Shrewsbury, Massachusetts facility.

Warranty Support

MicroAir products include a three-year manufacturer’s warranty on parts and labor.

Deep Expertise

Leadership brings over 35 years of hands-on industry and customer support experience.

Meet The OLC Team

Experienced leadership supporting precision extrusion control customers worldwide.

Kay DeWolfe, President of On Line Controls

Kay DeWolfe

President

Kay DeWolfe serves as both owner and President of On Line Controls, Inc., bringing over 35 years of invaluable experience to the industrial pressure control industry. Under her leadership, the company has maintained its position as the recognized industry leader in ultra-low air pressure regulators for plastic tubing extrusion. Kay's extensive background in precision manufacturing and customer support has been instrumental in expanding OLC's global reach to serve customers across 18 countries while maintaining the highest quality standards. Her commitment to engineering excellence and customer satisfaction continues to drive the company's innovation in pressure control technology, ensuring that OLC's MicroAir and motorized potentiometer products remain the industry standard for precision and reliability.

Frequently Asked Questions

What emergency repair services does On Line Controls, Inc. provide?

On Line Controls, Inc. provides repair support for MicroAir ultra-low air pressure regulators and motorized potentiometers built by OLC. Services may include bench testing, repair, rebuilding, damping fluid replacement for MicroAir units, and troubleshooting guidance. The team also evaluates some older OEM ETI motorized potentiometers, depending on age, condition, and available parts.

How quickly can MicroAir units be repaired?

Do you support multi-site manufacturing operations?

Are emergency repairs available outside normal business hours?

How is repair pricing determined?

What warranty applies to MicroAir products?

Can older motorized potentiometers be repaired?

What information should we provide before sending equipment?

Need Help With a Critical Repair?

Contact OLC for troubleshooting, repair evaluation, and next steps.

Certified & Trusted

Awards and Recognition

CE compliant certification mark

CE Compliant

Supports international shipping and compliance needs.

MPO Magazine feature recognition

MPO Magazine Feature

Recognized for extrusion industry expertise.

USA manufactured product recognition

USA Manufactured

Products manufactured at the Shrewsbury facility.

Get Repair Support for Critical Equipment

Share your model, serial number, issue details, and production impact so the OLC team can guide repair evaluation and next steps.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.