CE Compliance certified

CE Compliance

Made in the USA certified

Made in the USA

MicroAir Replacement Regulator for Existing Extrusion Lines

MicroAir Replacement Regulators from On Line Controls, Inc. are ultra-low air pressure regulators engineered as direct drop-in replacements for existing plastic tubing extrusion lines. Available in single, dual, 3-channel, and 4-channel configurations with manual, contact closure, or 0-10V PLC control, they deliver hysteresis-free precision from 0-3 inches of water up to 0-5 psi.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Accepts contact closure inputs from OD gauges
  • Better than 0.1" water resolution, digital display
  • Dual-speed manual buttons plus auto control
Single Channel MicroAir IV

Single Channel MicroAir IV

  • Sub-0.1-second response via voice-coil motor
  • 3 modes: Dual State, Linear, and Manual Setting
  • +/- 0.1% accuracy, 0-10V / PLC compatible input
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Dual channels with contact closure + manual control
  • Accepts OD gauge inputs for closed-loop control
  • Hysteresis-free action with viscostatic damping
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channels with 30-turn knob precise control
  • Stable pressure across widely varying flow rates
  • Stainless steel enclosure, CE compliant design
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Sub-0.1-second response for bump & taper tubing
  • Dual channels with 0-10V / PLC input control
  • Voice-coil motor with instantaneous flow response
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" water with high precision
  • 10-20 year life expectancy, built to last
  • Hysteresis-free, stable pressure at any flow rate

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Frequently Asked Questions

How do I know what pressure regulator I need?

Identify your existing line's pressure range (e.g., 0–3" water, 0–5 psi), the number of channels required (single, dual, 3-, or 4-channel), and your control interface (manual knob, contact closure, or 0–10V PLC input). OLC's MicroAir lineup covers all common extrusion configurations, and our technical team can help match the correct model to your existing setup.

Are pressure regulators universal?

What control types are available for MicroAir replacement regulators?

How many channels do I need for my extrusion line?

What response speed should I select — standard or high speed?

What pressure ranges are available for replacement regulators?

Are MicroAir replacement regulators compatible with international extrusion lines?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Device & Tubing Manufacturing

Medical Device & Tubing Manufacturing

Precise ultra-low pressure control for catheter and multi-lumen medical tubing extrusion to tight diameter tolerances.

Automotive Tubing Production

Automotive Tubing Production

Reliable air pressure regulation for automotive tubing extrusion lines requiring consistent outside diameter control.

Plastic Profile Extrusion

Plastic Profile Extrusion

Stable air pressure support during free extrusion of plastic profiles, straws, and micro-tubes to maintain structural integrity.

Multi-Lumen Tubing Extrusion

Multi-Lumen Tubing Extrusion

Multi-channel MicroAir regulators provide independent pressure control for each lumen in complex multi-lumen tubing products.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

You might also like

Why Plastic Tubing Manufacturers Choose On Line Controls, Inc.

44+ Years of Extrusion Expertise

Founded in 1980, OLC is the recognized industry leader in ultra-low air pressure regulators, serving plastic tubing manufacturers across 18 countries worldwide.

Precision That Lasts 10–20 Years

MicroAir regulators are engineered for long service life with no calibration required, delivering stable, hysteresis-free pressure control from below 1 inch of water.

3-Year Warranty & Unlimited Support

Every unit ships with a 3-year warranty on parts and labor plus unlimited phone support — backed by an experienced team with over 35 years in precision pressure control.

Find the Right Replacement Regulator for Your Line

Submit your request and our team will help match the correct MicroAir model to your existing extrusion setup — typically within one business day.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.