Upgrade Legacy Pressure Regulator on Extrusion Line

Upgrading to a MicroAir ultra-low pressure regulator dramatically improves extrusion process consistency by maintaining hysteresis-free, stable air pressure inside the tubing lumen — even as flow rates vary. High-speed models respond in under 0.1 seconds, enabling precise outside diameter control, reduced scrap rates, and tighter tolerances for medical, automotive, and profile extrusion applications.

MicroAir regulators are available in ultra-low ranges starting from 0–2 inches of water and scaling up to 0–5 psi. Extended range options include 0–5", 0–10", 0–15", and 0–30" of water on select models. This wide range selection ensures the right precision fit for every plastic tubing extrusion application.

Yes. MicroAir IV series models accept a standard 0–10V analog input, allowing direct connection to PLCs and other automation controllers. This enables automated pressure profiling, programmable switching for bump and taper tubing, and seamless integration into closed-loop extrusion control systems without additional signal conditioning hardware.

MicroAir IV units achieve a response time of less than 0.1 second — typically around 20 milliseconds for a 50% full-scale step change. This high-speed performance is made possible by the precision voice-coil linear motor with viscostatic damping, making these regulators ideal for bump and taper tubing applications requiring rapid pressure transitions.

Single-channel units suit simple single-lumen tubing. Dual-channel models handle two-lumen configurations, while three- and four-channel MultiAir units are designed for complex multi-lumen medical or catheter tubing where each lumen requires independent, simultaneous pressure control. Each channel can be configured with a different pressure range and its own display.

All MicroAir units include a three-year warranty covering parts and labor, plus unlimited phone support from the Shrewsbury, Massachusetts facility. OLC also offers a range change service — free within 30 days of purchase on select models — ensuring your regulator can be reconfigured if your extrusion process requirements change after installation.