CE Compliance certified

CE Compliance

Made in the U.S.A. certified

Made in the U.S.A.

Precise Air Sizing for Medical Grade Tubing

Precise Air Sizing for Medical Grade Tubing encompasses a range of ultra-low air pressure regulators — the MicroAir series — engineered for controlling internal air pressure during plastic tubing extrusion. Available in single, dual, three, and four-channel configurations with manual or PLC-compatible control, these regulators ensure dimensional accuracy in medical, catheter, multi-lumen, and automotive tubing production.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Contact closure input from O.D. gauge
  • Better than 0.1" water resolution with display
  • Viscostatic damping for stable OD control
Single Channel MicroAir IV

Single Channel MicroAir IV

  • 0-10V PLC input, <0.1 sec full-speed response
  • 3 modes: Dual State, Linear, Manual Setting
  • +/-0.1% accuracy, voice-coil motor precision
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Contact closure + manual dual-mode control
  • Dual speed up/down buttons with limit light
  • Hysteresis-free OD control during extrusion
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channel manual 30-turn knob control
  • Hysteresis-free action with damping fluid
  • Pressure range: 0-3" water up to 0-5 psi
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • High-speed PLC control: <0.1 sec response
  • Dual channel for multi-lumen tubing control
  • +/-0.1% full-scale accuracy below 60" water
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" water with high precision
  • 30-turn knob for hysteresis-free set point
  • 10-20 year long life expectancy by design

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Frequently Asked Questions

What pressure ranges are available for medical tubing extrusion air sizing?

MicroAir regulators are available in multiple ultra-low pressure ranges starting from 0–2 inches of water up to 0–5 psi. The MultiAir 3-channel MicroAir I offers the widest range, supporting 0–3", 0–5", 0–10", 0–15", 0–30" of water, and 0–3 or 0–5 psi ranges, making it suitable for micro-tubes as well as larger medical catheters.

Can MicroAir regulators integrate with a PLC or automated control system?

What is the difference between the MicroAir II and MicroAir IV models?

How many channels do I need for multi-lumen catheter tubing production?

Are MicroAir pressure regulators suitable for bump and taper tubing manufacturing?

What is the accuracy and stability specification for MicroAir regulators?

Do MicroAir units require calibration or special maintenance?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Device Manufacturing

Medical Device Manufacturing

Precise internal air pressure control for catheter and medical-grade tubing extrusion, ensuring tight OD tolerances.

Plastic Tubing Extrusion

Plastic Tubing Extrusion

Ultra-low air pressure regulation for multi-lumen, micro-tube, and plastic profile extrusion with stable diameter control.

Automotive Tubing Production

Automotive Tubing Production

Reliable air sizing control for automotive-grade plastic tubing extrusion requiring consistent wall thickness and outside diameter.

Catheter Manufacturing

Catheter Manufacturing

Multi-channel air pressure regulation for bump, taper, and multi-lumen catheter tubing with PLC-integrated process control.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

You might also like

Why Medical Tubing Manufacturers Choose On Line Controls

44+ Years of Extrusion Expertise

Founded in 1980, OLC has spent over four decades perfecting ultra-low air pressure regulation for plastic tubing extrusion lines worldwide.

Hysteresis-Free, High-Precision Control

MicroAir regulators deliver stable, repeatable pressure control down to below 1 inch of water, ensuring tight dimensional tolerances in medical-grade tubing.

3-Year Warranty & Unlimited Phone Support

Every MicroAir unit ships with a three-year parts and labor warranty plus unlimited phone support, backed by a team with 35+ years of industry experience.

Request a Quote for MicroAir Pressure Regulators

Submit your tubing extrusion requirements and an OLC engineer will respond with product recommendations and pricing within one business day.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.