CE Compliant certified

CE Compliant

Made in USA certified

Made in USA

MicroAir Regulator for IV Tubing Extrusion

MicroAir Regulators for IV Tubing Extrusion are ultra-low air pressure regulators engineered by On Line Controls, Inc. for precise diameter control during plastic tubing extrusion. Available in single, dual, and multi-channel configurations with manual, contact closure, or 0-10V PLC input control, they serve medical, catheter, automotive, and multi-lumen tubing manufacturers worldwide.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Contact closure input from OD gauge/controller
  • Better than 0.1" water resolution with display
  • Hysteresis-free with viscostatic damping stability
Single Channel MicroAir IV

Single Channel MicroAir IV

  • Sub-0.1 sec response for bump & taper tubing
  • 3 modes: Dual State, Linear, and Manual
  • +/- 0.1% full scale accuracy, 0-10V PLC input
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Contact closure input from diameter gauge
  • Dual-speed manual buttons with limit light
  • Hysteresis-free OD control, 0-3" to 0-5 psi
Dual Channel MicroAir I

Dual Channel MicroAir I

  • 30-turn knob for precise manual adjustment
  • Hysteresis-free, stable pressure regulation
  • Dual channel, 0-3" water to 0-5 psi range
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Sub-0.1 sec response for bump & taper tubing
  • 0-10V input for seamless PLC integration
  • Dual channel with voice-coil motor precision
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" water with high accuracy
  • 10-20 year long service life expectancy
  • Stainless steel enclosure, 0-2" to 0-5 psi

Showing 1 to 6 of 10 results

Frequently Asked Questions

What is a MicroAir regulator and how does it work in IV tubing extrusion?

A MicroAir regulator is an ultra-low air pressure regulator designed to supply precisely controlled internal air pressure to plastic tubing during free extrusion. It maintains a stable set-point pressure—down to fractions of an inch of water—inside the tubing lumen, which directly controls the tubing's outside diameter, wall thickness, and dimensional consistency throughout the extrusion process.

What pressure ranges are available for MicroAir regulators?

What is the difference between MicroAir I, II, and IV models?

Can MicroAir regulators be integrated with a PLC or automated diameter control system?

How many channels do I need for multi-lumen tubing extrusion?

Are MicroAir regulators suitable for medical-grade catheter tubing manufacturing?

What is the expected lifespan and warranty coverage for MicroAir regulators?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Device Manufacturing

Medical Device Manufacturing

Precise ultra-low pressure control for catheter, IV, and multi-lumen medical tubing extrusion to tight tolerances.

Automotive Tubing Production

Automotive Tubing Production

Stable air pressure regulation for consistent wall thickness and OD control in automotive plastic tube extrusion.

Plastic Profile Extrusion

Plastic Profile Extrusion

Hysteresis-free pressure control for dimensional accuracy across standard and specialty plastic profile extrusion lines.

Bump & Taper Tubing Manufacturing

Bump & Taper Tubing Manufacturing

High-speed programmable pressure switching enables rapid OD changes for bump and taper catheter tubing production.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

You might also like

Why Tubing Manufacturers Choose On Line Controls, Inc.

Industry-Leading Precision & Accuracy

MicroAir regulators achieve hysteresis-free control down to below 1 inch of water, maintaining constant pressure regardless of flow rate variations for exact tubing diameter.

44+ Years of Manufacturing Expertise

Since 1980, On Line Controls has been the recognized industry standard for ultra-low air pressure regulators, with products trusted by leading OEMs across 18 countries.

3-Year Warranty & Unlimited Support

Every MicroAir unit ships with a 3-year parts and labor warranty, unlimited phone support, and a 10–20+ year product lifespan with minimal maintenance requirements.

Request a Quote for MicroAir Tubing Regulators

Submit your requirements and our engineering team will respond with pricing, specifications, and technical guidance tailored to your extrusion process.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.