CE Compliant certified

CE Compliant

Made in the USA certified

Made in the USA

MicroAir Regulator for IV Tubing Extrusion

MicroAir Regulators for IV Tubing Extrusion by On Line Controls, Inc. are ultra-low air pressure regulators engineered for precise internal air support during plastic tubing extrusion. Available in single, dual, and multi-channel configurations with manual or PLC-controlled operation, they serve medical, catheter, automotive, and multi-lumen tubing manufacturers worldwide.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Accepts contact closure from OD gauges
  • High-precision tubing OD diameter control
  • Hysteresis-free action with viscostatic damping
Single Channel MicroAir IV

Single Channel MicroAir IV

  • Three modes: Dual State, Linear, Manual
  • Sub-0.1 sec response via 0-10V PLC input
  • +/- 0.1% full-scale accuracy, low ranges
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Contact closure input from diameter gauges
  • Dual channel hysteresis-free OD control
  • Dual-speed manual buttons with limit light
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channel for multi-lumen tubing control
  • Ultra-low range: 0-3" water to 0-5 psi
  • Hysteresis-free action with damping fluid
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Sub-0.1 sec response for bump & taper tubing
  • Dual channel 0-10V PLC-compatible input
  • Voice-coil motor with viscostatic damping
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" water with high precision
  • 10-20 year long service life expectancy
  • 30-turn knob for fine pressure adjustment

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Frequently Asked Questions

What is a MicroAir regulator and how does it work in IV tubing extrusion?

A MicroAir regulator is an ultra-low air pressure controller that supplies precisely regulated internal air pressure to support the lumen during free extrusion of plastic tubing. It regulates pressure to a set point using hysteresis-free action, maintaining consistent tubing outside diameter even when flow rates vary widely across the production process.

What pressure ranges are available for MicroAir regulators?

What is the difference between MicroAir I, MicroAir II, and MicroAir IV models?

How many channels do I need for multi-lumen tubing production?

Can MicroAir regulators be integrated with a PLC or diameter gauge?

What is the response time of MicroAir IV compared to MicroAir I and II?

What warranty and support does On Line Controls provide with MicroAir regulators?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Tubing & Catheter Manufacturing

Medical Tubing & Catheter Manufacturing

Precise ultra-low pressure control ensures consistent lumen diameter in medical-grade and catheter tubing extrusion lines.

Automotive Tubing Production

Automotive Tubing Production

Stable hysteresis-free regulation maintains exact tubing dimensions for automotive fluid and air line tubing extrusion processes.

Multi-Lumen Tubing Extrusion

Multi-Lumen Tubing Extrusion

Multi-channel MicroAir units independently control each lumen's internal air pressure for complex multi-lumen medical tubing profiles.

Plastic Profile & Specialty Tubing

Plastic Profile & Specialty Tubing

Supports bump and taper tubing, plastic straw, and profile extrusion with programmable high-speed pressure switching capability.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Why Medical & Plastic Tubing Manufacturers Choose On Line Controls, Inc.

Industry-Leading Precision Control

Regulate air pressure down to below 1 inch of water with hysteresis-free action, ensuring consistent tubing outside diameter across all production runs.

44+ Years of Manufacturing Expertise

Founded in 1980 and focused exclusively on tubing extrusion controls, OLC's MicroAir regulators are the recognized industry standard for precision and reliability.

3-Year Warranty & Unlimited Support

Every MicroAir unit ships with a 3-year warranty on parts and labor plus unlimited phone support, backed by a team with over 35 years of hands-on experience.

Get a Quote for Your Tubing Extrusion Application

Submit your requirements and our engineering team will respond with product recommendations and pricing within one business day.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.