CE Compliant certified

CE Compliant

Made in the USA certified

Made in the USA

Wall Thickness Control for Plastic Tubing Extrusion

Wall Thickness Control for Plastic Tubing Extrusion encompasses ultra-low air pressure regulators that precisely manage internal air support during free extrusion of plastic tubing. These MicroAir systems offer single, dual, three, and four-channel configurations for medical, catheter, automotive, and multi-lumen tubing applications, ensuring consistent outside diameter and dimensional accuracy.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Contact closure input from O.D. gauge supported
  • High-precision O.D. control during extrusion
  • Hysteresis-free regulation with viscostatic damping
Single Channel MicroAir IV

Single Channel MicroAir IV

  • Three modes: Dual State, Linear, Manual
  • Sub-0.1 sec response for bump/taper runs
  • +/- 0.1% accuracy below 60" of water
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Accepts contact closure from O.D. gauge input
  • Hysteresis-free action via viscostatic damping
  • Dual-speed manual buttons with limit indicator
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channel for two-lumen pressure control
  • 30-turn knob with hysteresis-free regulation
  • Constant pressure across varying flow rates
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • 0-10V input for PLC-driven bump/taper runs
  • Dual channel for multi-lumen extrusion control
  • Sub-0.1 sec response, typically 20 msec
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" water with precision
  • 30-turn knob for hysteresis-free control
  • 10-20 year long-life expectancy

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Frequently Asked Questions

How does air pressure control wall thickness in plastic tubing extrusion?

During free extrusion, internal air pressure supports the tubing as it exits the die. By precisely regulating this ultra-low air pressure, the tubing's outside diameter and wall thickness are controlled. MicroAir regulators maintain a stable set-point pressure — even as flow rates vary — ensuring consistent dimensional accuracy throughout the extrusion run.

What pressure ranges are available for MicroAir wall thickness controllers?

What is the difference between MicroAir I, II, and IV series?

Can MicroAir regulators be integrated with a PLC or diameter gauge?

How many channels do I need for multi-lumen tubing extrusion?

What industries use these wall thickness control systems?

Do MicroAir regulators require calibration or regular maintenance?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Device Manufacturing

Medical Device Manufacturing

Precise ultra-low pressure control for medical tubing, catheters, and multi-lumen tube extrusion lines.

Automotive Tubing Production

Automotive Tubing Production

Consistent wall thickness and OD control for automotive fluid-carrying and protective plastic tubing.

Plastic Profile Extrusion

Plastic Profile Extrusion

Accurate diameter and wall thickness management for plastic profiles and straws during continuous extrusion.

OEM Extruder Manufacturing

OEM Extruder Manufacturing

Integrated wall thickness control solutions for OEM extruder builders requiring reliable pressure regulation components.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

You might also like

Why Plastic Tubing Manufacturers Choose On Line Controls, Inc.

44+ Years of Industry Leadership

Founded in 1980, OLC is the recognized industry standard for ultra-low air pressure regulators, serving plastic tubing manufacturers across 18 countries worldwide.

Precision You Can Rely On

MicroAir regulators deliver hysteresis-free, highly accurate pressure control — capable of regulating below 1 inch of water — with a proven 10–20 year product lifespan.

Backed by a 3-Year Warranty

Every unit ships with a 3-year warranty on parts and labor, unlimited phone support, and range change service, ensuring your extrusion line stays productive.

Get Expert Help Selecting the Right Pressure Controller

Submit your inquiry and our team will respond with tailored recommendations, technical specs, and pricing for your tubing extrusion application.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.