CE Compliant certified

CE Compliant

Made in the U.S.A. certified

Made in the U.S.A.

Wall Thickness Control for Plastic Tubing Extrusion

On Line Controls, Inc. offers a comprehensive range of ultra-low air pressure regulators — the MicroAir series — engineered specifically for wall thickness control in plastic tubing extrusion. Available in single, dual, three, and four-channel configurations with manual, contact closure, or 0-10V PLC control, these precision instruments ensure stable, hysteresis-free diameter and wall thickness regulation for medical, catheter, automotive, and multi-lumen tubing applications.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Accepts contact closure from O.D. gauge inputs
  • High precision O.D. control during extrusion
  • Dual-speed up/down buttons for manual control
Single Channel MicroAir IV

Single Channel MicroAir IV

  • 3 modes: Dual State, Linear, Manual setting
  • Sub-0.1 sec response for bump/taper tubing
  • Voice-coil motor with viscostatic damping
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Contact closure input from O.D. gauge/controller
  • Hysteresis-free action with viscostatic damping
  • Dual-speed manual buttons plus limit light
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channel for independent lumen control
  • Hysteresis-free pressure at varying flow rates
  • Stainless steel enclosure, 16" x 10" x 6"
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • 0-10V input for PLC-driven bump/taper control
  • Sub-0.1 sec response, typically 20 msec
  • Dual channels in one stainless steel enclosure
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" water with precision
  • 30-turn knob for hysteresis-free control
  • 10-20 year long life expectancy

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Frequently Asked Questions

What is wall thickness control in plastic tubing extrusion?

Wall thickness control refers to regulating the internal air pressure inside a plastic tube as it is extruded, which determines the tube's outside diameter and wall thickness. Ultra-low air pressure regulators like OLC's MicroAir series precisely maintain set-point air pressure within the tube to ensure dimensional consistency throughout the extrusion run.

How does an ultra-low air pressure regulator control tubing wall thickness?

What pressure ranges are available for plastic tubing extrusion control?

What is the difference between MicroAir I, II, and IV models?

Can MicroAir regulators be used for multi-lumen tubing?

How fast is the response time of a MicroAir IV pressure regulator?

Are MicroAir regulators compatible with international extrusion lines?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Device & Catheter Manufacturing

Medical Device & Catheter Manufacturing

Precision air pressure control ensures tight dimensional tolerances for medical-grade tubing and catheter extrusion lines.

Automotive Tubing Production

Automotive Tubing Production

Stable, repeatable pressure regulation supports consistent wall thickness in automotive fluid-transfer and vacuum tubing extrusion.

Multi-Lumen Tubing Extrusion

Multi-Lumen Tubing Extrusion

Multi-channel MicroAir units independently regulate each lumen for complex multi-lumen medical and industrial tubing profiles.

Plastic Profile & Specialty Tubing

Plastic Profile & Specialty Tubing

Supports extrusion of plastic straws, micro-tubes, bump tubing, and taper tubing requiring precise, programmable air sizing.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Why Plastic Tubing Manufacturers Choose On Line Controls, Inc.

44+ Years of Extrusion Expertise

Since 1980, OLC has been the recognized industry leader in ultra-low air pressure regulation, serving medical, automotive, and catheter tubing manufacturers worldwide.

Hysteresis-Free Precision Control

MicroAir regulators maintain constant pressure with ±0.1% full-scale accuracy, ensuring consistent tubing wall thickness and outside diameter across all production runs.

3-Year Warranty & Lifetime Support

Every MicroAir unit ships with a 3-year parts and labor warranty, unlimited phone support, and a proven 10–20 year product lifespan requiring no calibration.

Get the Right Wall Thickness Controller for Your Line

Submit your inquiry and an OLC specialist will respond with product recommendations, pressure range options, and pricing tailored to your extrusion process.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.