Potentiometer Controllers for Industrial Automation Systems

The purpose of a potentiometer controller is to enable precise proportional control in industrial automation and process control applications. They control motor speeds, adjust flow rates, calibrate measurement systems, and automate tensioning applications requiring accurate analog control signals with resistance values ranging from 10 ohms to 100K ohms.

Yes, potentiometer controllers are specifically designed for motor control applications. They provide speed control and tensioning capabilities for motors requiring precise proportional control. These motorized potentiometers are available with reversible AC motors (115 VAC) or DC motors (6/12/24 VDC) and offer multiple RPM options ranging from 1 to 120 RPMs to match specific motor control requirements.

Life expectancy varies by element type: wirewound elements provide 500,000 to 1 million turns, while conductive plastic elements deliver up to 10 million turns. The overall product lifespan can reach 25 years with proper maintenance, making them exceptionally reliable for long-term industrial operations.

The slip clutch protection system safeguards potentiometer end stops from mechanical damage by disengaging when the potentiometer reaches its travel limits. This protection feature also allows for manual adjustment when needed without damaging the motorized mechanism or precision resistance elements.

Yes, these controllers integrate seamlessly with PLC systems, particularly the MicroAir IV model which features 0-10 volt input capability specifically designed for high-speed bump and taper tubing control in automated manufacturing environments. They support both AC and DC voltage configurations to match various industrial control system requirements.

Motor speeds are available in RPM options of 1, 2, 3, 5, 10, 15, 18, 35, 61, or 120 RPMs depending on the model. This wide range allows precise matching to application speed requirements, from slow process adjustments to high-speed automation control in manufacturing environments.

Comprehensive support includes unlimited phone technical assistance, repair and rebuilding services with fast turnaround (some repairs completed in one business day), and a three-year warranty on parts and labor. Worldwide support ensures customers receive assistance regardless of location, with long-term service availability for legacy equipment spanning over 15 years.