CE Compliant certified

CE Compliant

Made in the U.S.A. certified

Made in the U.S.A.

MicroAir Regulator for Multi-Lumen Tubing Extrusion

MicroAir Regulators for Multi-Lumen Tubing Extrusion from On Line Controls, Inc. are ultra-low air pressure regulators engineered to independently control each lumen during plastic tubing extrusion. Available in single, dual, 3-channel, and 4-channel configurations with manual, contact closure, or 0-10V PLC control, they deliver hysteresis-free, stable pressure regulation for medical, catheter, and automotive tubing applications.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Contact closure input from OD gauge/controller
  • Hysteresis-free viscostatic damping control
  • Better than 0.1" water resolution with display
Single Channel MicroAir IV

Single Channel MicroAir IV

  • Response under 0.1 sec (typically 20 msec)
  • Three modes: Dual State, Linear, Manual
  • +/- 0.1% accuracy for precise OD control
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Dual channels for multi-lumen extrusion
  • Contact closure input from diameter gauges
  • Hysteresis-free stable regulating action
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channel for 2-lumen tubing control
  • Hysteresis-free action via damping fluid
  • Pressure ranges from 0-3" water to 0-5 psi
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Sub-0.1 sec switching for bump/taper tubing
  • 0-10V input for PLC or device control
  • Voice-coil motor with viscostatic damping
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" water with high precision
  • Manual 30-turn knob for fine pressure control
  • 10-20 year long life expectancy design

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Frequently Asked Questions

What is a MicroAir regulator and how does it work in multi-lumen tubing extrusion?

A MicroAir regulator is an ultra-low air pressure regulator that precisely controls internal air pressure within each lumen of extruded plastic tubing. It regulates pressure to a set point using a hysteresis-free mechanism — either manual, contact closure, or 0-10V PLC input — ensuring consistent outside diameter and lumen structure throughout the extrusion process.

How many channels do I need for my multi-lumen tubing application?

What pressure ranges are available for the MicroAir regulators?

What is the difference between MicroAir II and MicroAir IV?

Can MicroAir regulators be connected to a PLC or external controller?

Are MicroAir regulators suitable for medical and catheter tubing extrusion?

What warranty and support is included with a MicroAir regulator purchase?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Device & Tubing Manufacturing

Medical Device & Tubing Manufacturing

Precise ultra-low pressure control for catheter and medical-grade tubing extrusion with tight dimensional tolerances.

Automotive Tubing Production

Automotive Tubing Production

Reliable air pressure regulation for automotive tubing extrusion lines requiring consistent outside diameter and wall thickness.

Plastic Profile Extrusion

Plastic Profile Extrusion

Stable hysteresis-free air pressure control for plastic profile and straw extrusion requiring accurate internal air sizing.

Bump & Taper Tubing Manufacturing

Bump & Taper Tubing Manufacturing

High-speed programmable pressure switching for bump and taper tubing production using 0-10V PLC-controlled MicroAir IV units.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

You might also like

Why Tubing Extrusion Manufacturers Choose On Line Controls, Inc.

Industry-Leading Pressure Precision

Our MicroAir regulators deliver hysteresis-free, ultra-low pressure control down to below 1 inch of water, ensuring consistent tubing diameter across every lumen.

44+ Years of Extrusion Expertise

Founded in 1980, OLC has over four decades of focused experience engineering air pressure regulators specifically for plastic tubing extrusion applications worldwide.

3-Year Warranty & Unlimited Support

Every MicroAir unit includes a 3-year warranty on parts and labor, unlimited phone support, and range change service — backed by a 10–20 year product lifespan.

Get a Quote for Your Multi-Lumen Extrusion Application

Submit your requirements and our engineering team will respond with product recommendations and pricing within one business day.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.