CE Compliant certified

CE Compliant

Made in the U.S.A. certified

Made in the U.S.A.

MicroAir Regulator for Multi-Lumen Tubing Extrusion

MicroAir Regulators for Multi-Lumen Tubing Extrusion from On Line Controls, Inc. deliver ultra-low air pressure control across single, dual, three-, and four-channel configurations. Designed for medical, catheter, and automotive tubing, they ensure precise lumen diameter control with hysteresis-free operation and response times under 0.1 seconds.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Contact closure input from O.D. gauge
  • Better than 0.1" water resolution w/ display
  • Hysteresis-free action with viscostatic damping
Single Channel MicroAir IV

Single Channel MicroAir IV

  • Sub-0.1 sec response, typically 20 msec
  • +/- 0.1% full-scale accuracy below 60" water
  • 3 modes: Dual State, Linear, and Manual
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Dual channel with contact closure input
  • Dual-speed up/down buttons for manual trim
  • Hysteresis-free action via viscostatic damping
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channel for 2-lumen tubing control
  • Hysteresis-free set point regulation
  • Precise 30-turn knob manual adjustment
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • High-speed <0.1 sec bump/taper switching
  • 0-10V PLC input, dual-channel design
  • Voice-coil motor with viscostatic damping
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" water with high precision
  • 10-20 year long life expectancy
  • Precise 30-turn knob, hysteresis-free action

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Frequently Asked Questions

What is a MicroAir regulator and how does it work in multi-lumen tubing extrusion?

A MicroAir regulator is an ultra-low air pressure controller that supplies precisely regulated air to each lumen during plastic tubing extrusion. It maintains a stable set-point pressure — even with varying flow rates — to control the outside diameter and internal structure of each lumen independently, ensuring consistent tubing dimensions throughout the extrusion run.

What pressure ranges are available for MicroAir regulators?

What is the difference between MicroAir I, II, and IV series?

How many channels do I need for my multi-lumen tubing application?

Can MicroAir regulators be integrated with a PLC or diameter gauge?

Are MicroAir regulators suitable for medical and catheter tubing manufacturing?

What warranty and support does On Line Controls provide with MicroAir regulators?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical & Catheter Tubing

Medical & Catheter Tubing

Precise multi-lumen air control for catheter and medical tube extrusion, ensuring consistent OD and wall dimensions.

Automotive Tubing

Automotive Tubing

Reliable ultra-low pressure regulation for automotive tubing extrusion lines requiring stable diameter control.

Plastic Profile Extrusion

Plastic Profile Extrusion

Hysteresis-free air pressure control for consistent sizing and dimensional accuracy in plastic profile extrusion.

Bump & Taper Tubing

Bump & Taper Tubing

High-speed PLC-driven switching for bump and taper tubing production, enabling rapid diameter transitions on demand.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Why Plastic Tubing Manufacturers Choose On Line Controls, Inc.

Industry-Leading Precision & Accuracy

MicroAir regulators achieve ±0.1% full-scale accuracy with hysteresis-free operation, ensuring consistent lumen diameter control across every extrusion run.

High-Speed PLC-Ready Control

MicroAir IV series responds in under 0.1 second (typically 20 msec), enabling seamless PLC integration and high-speed switching for bump and taper tubing.

44 Years of U.S.-Made Reliability

Founded in 1980 and built in Shrewsbury, MA, every MicroAir unit ships with a 3-year warranty, unlimited phone support, and a 10–20 year product lifespan.

Get Expert Help Selecting the Right MicroAir Regulator

Submit your requirements and our team will respond with a tailored recommendation and pricing — typically within one business day.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.