CE Compliant certified

CE Compliant

Made in the U.S.A. certified

Made in the U.S.A.

MicroAir Regulator for Automotive Tubing Extrusion

MicroAir Regulators from On Line Controls, Inc. are ultra-low air pressure regulators engineered for automotive tubing extrusion. Available in single, dual, 3-channel, and 4-channel configurations with manual or PLC control, they deliver hysteresis-free, precise air pressure regulation from 0–3 inches of water to 0–5 psi for consistent tubing diameter control.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Contact closure O.D. gauge input for auto control
  • Better than 0.1" water resolution with display
  • Hysteresis-free viscostatic damping for stability
Single Channel MicroAir IV

Single Channel MicroAir IV

  • Sub-0.1 sec response for bump & taper switching
  • 3 modes: Dual State, Linear, and Manual Setting
  • +/- 0.1% full-scale accuracy below 60" of water
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Contact closure input from O.D. gauge or PLC
  • Dual-speed manual buttons with limit indicator
  • Hysteresis-free control across 0-3" to 0-5 psi
Dual Channel MicroAir I

Dual Channel MicroAir I

  • 30-turn knob for ultra-precise pressure control
  • Hysteresis-free action at 0-3" water to 0-5 psi
  • Stainless steel enclosure, Made in USA
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Sub-0.1 sec response for bump & taper tubing
  • 0-10V input for seamless PLC integration
  • Dual channel voice-coil motor, viscostatic damped
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" of water with high precision
  • Constant pressure despite widely varying flow rates
  • 10-20 year life expectancy, 3-year warranty

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Frequently Asked Questions

What is a MicroAir regulator and how does it work in automotive tubing extrusion?

A MicroAir regulator is an ultra-low air pressure controller that precisely regulates internal air support pressure during free extrusion of plastic tubing. It maintains a stable, hysteresis-free set point — even as flow rates vary — to ensure consistent outside diameter in automotive tubing production.

What pressure ranges are available for automotive tubing applications?

What channel configurations are available for MicroAir regulators?

What is the difference between MicroAir I, II, and IV models?

Can MicroAir regulators integrate with PLCs or automated extrusion control systems?

How long do MicroAir regulators last and what maintenance is required?

Do MicroAir regulators ship internationally and are they CE compliant?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Automotive Tubing Manufacturing

Automotive Tubing Manufacturing

Regulates internal air pressure during extrusion to maintain precise OD tolerances in automotive tubing production.

Medical Tubing & Catheter Production

Medical Tubing & Catheter Production

Delivers ultra-low, stable pressure for medical-grade tubing and catheter extrusion requiring sub-inch water precision.

Multi-Lumen Tubing Extrusion

Multi-Lumen Tubing Extrusion

Multi-channel MicroAir units independently control each lumen's pressure for complex multi-lumen automotive and medical profiles.

Plastic Profile Extrusion

Plastic Profile Extrusion

Enables precise diameter sizing of extruded plastic profiles and straws through stable, hysteresis-free air regulation.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Why Automotive Tubing Manufacturers Choose On Line Controls, Inc.

44+ Years of Extrusion Expertise

Since 1980, OLC has specialized exclusively in ultra-low air pressure regulators for plastic tubing extrusion, making us the recognized industry standard.

Hysteresis-Free Precision Control

Our MicroAir regulators maintain stable, accurate pressure with no hysteresis, ensuring consistent outside diameter control across all flow rate conditions.

3-Year Warranty & Unlimited Support

Every MicroAir ships with a 3-year parts and labor warranty and unlimited phone support, backed by a team with over 35 years of hands-on industry experience.

Get Expert Guidance on Your Extrusion Line Setup

Submit your requirements and our team will respond with tailored MicroAir recommendations, pricing, and technical specifications for your automotive tubing application.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.