CE Compliant certified

CE Compliant

Made in the U.S.A. certified

Made in the U.S.A.

MicroAir Regulator for Automotive Tubing Extrusion

MicroAir Regulators for Automotive Tubing Extrusion from On Line Controls, Inc. are ultra-low air pressure regulators engineered to maintain precise internal air pressure during the free extrusion of automotive tubing. Available in single, dual, and multi-channel configurations with manual or PLC-compatible control, they deliver hysteresis-free regulation, long service life, and stable diameter control.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Contact closure input from OD gauge compatible
  • Precision below 0.1" water with digital display
  • Viscostatic damping for hysteresis-free control
Single Channel MicroAir IV

Single Channel MicroAir IV

  • 0-10V PLC input with <0.1 sec response time
  • 3 modes: Dual State, Linear, and Manual Setting
  • +/- 0.1% full-scale accuracy below 60" water
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Contact closure input from OD gauge/controllers
  • Dual-speed Red/Green buttons for manual control
  • Hysteresis-free action controls tubing diameter
Dual Channel MicroAir I

Dual Channel MicroAir I

  • 30-turn knob for precise manual adjustment
  • Hysteresis-free action, stable pressure output
  • Ultra-low range: 0-3" water to 0-5 psi
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Sub-0.1 sec response for bump & taper tubing
  • 0-10V input for seamless PLC integration
  • Dual channel for multi-lumen tubing control
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" of water with high accuracy
  • 10-20 year long service life expectancy
  • Constant pressure despite widely varying flow rates

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Frequently Asked Questions

What is a MicroAir regulator and how does it work in automotive tubing extrusion?

A MicroAir regulator is an ultra-low air pressure controller that precisely regulates the internal air pressure inside a plastic tube during free extrusion. It maintains a stable set-point pressure — sometimes below 1 inch of water — to control the tube's outside diameter. Hysteresis-free regulating action and viscostatic damping ensure consistent results even as flow rates vary throughout the extrusion process.

What pressure ranges are available for automotive tubing applications?

What control options are available — manual, contact closure, or PLC?

Can MicroAir regulators handle bump and taper automotive tubing production?

How many channels do I need for my automotive tubing extrusion line?

What is the expected lifespan and maintenance requirement of a MicroAir regulator?

Does On Line Controls ship MicroAir regulators internationally, and are they CE compliant?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Automotive Manufacturing

Automotive Manufacturing

Precise air pressure regulation for extruding fuel lines, coolant hoses, and specialty automotive plastic tubing.

Medical Device Manufacturing

Medical Device Manufacturing

Ultra-low pressure control for catheter, multi-lumen, and medical-grade plastic tubing extrusion lines.

Plastic Profile Extrusion

Plastic Profile Extrusion

Stable internal air support for extruded plastic profiles and straws requiring consistent cross-section dimensions.

OEM Extruder Manufacturers

OEM Extruder Manufacturers

Integrated air pressure control modules for extrusion machine OEMs building complete tubing production systems.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

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Why Automotive Tubing Manufacturers Choose On Line Controls, Inc.

Industry-Leading Pressure Precision

OLC MicroAir regulators achieve hysteresis-free control down to below 1 inch of water, ensuring consistent automotive tubing outside diameter throughout the extrusion run.

44+ Years of Extrusion Expertise

Founded in 1980 and focused exclusively on tubing extrusion controls, OLC is the recognized industry standard trusted by global OEM extruder manufacturers and automotive tubing producers.

3-Year Warranty & Unlimited Support

Every MicroAir ships with a three-year parts-and-labor warranty, unlimited phone support, and a free range change service within 30 days, backed by a 10–20 year product lifespan.

Request a Quote for Your Automotive Tubing Line

Submit your requirements and an OLC specialist will respond with product recommendations, pricing, and technical guidance for your extrusion application.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.