CE Compliant certified

CE Compliant

Made in the USA certified

Made in the USA

PLC-Integrated Air Pressure Control for Extrusion

PLC-Integrated Air Pressure Control for Extrusion encompasses ultra-low air pressure regulators accepting 0-10V analog and PLC inputs for high-speed, programmable control during plastic tubing extrusion. Designed for medical, catheter, multi-lumen, bump/taper, and automotive tubing, these systems deliver sub-0.1-second response times with precision voice-coil linear motors and hysteresis-free operation.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir IV
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • 0.1" water resolution with digital display
  • Contact closure input from OD gauge/PLC
  • Ranges from 0-3" water up to 0-5 psi
Single Channel MicroAir IV

Single Channel MicroAir IV

  • 0-10V PLC input, <0.1 sec response time
  • 3 modes: Dual State, Linear, and Manual
  • +/-0.1% accuracy below 60" of water
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Dual-channel ultra-low pressure control
  • Contact closure input for OD gauge control
  • Viscostatic damping, hysteresis-free action
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Dual-channel 0-10V PLC input control
  • Sub-0.1 sec response for bump/taper tubing
  • Voice-coil motor, viscostatic stable damping
MultiAir 4-channel MicroAir IV

MultiAir 4-channel MicroAir IV

  • 4-channel independent pressure control
  • Sub-0.1 sec response, typically 20 msec
  • +/-0.2% full scale accuracy, low ranges
MultiAir 3-channel MicroAir IV

MultiAir 3-channel MicroAir IV

  • 3-channel PLC-ready 0-10V analog input
  • Sub-0.1 sec high-speed bump/taper switching
  • +/-0.1% accuracy below 60" of water

Showing 1 to 6 of 7 results

Frequently Asked Questions

How do PLC-integrated air pressure regulators work in extrusion lines?

PLC-integrated air pressure regulators accept a 0-10V analog signal from a PLC or other controller and translate it into precise ultra-low air pressure output inside the extruded tubing. The voice-coil linear motor adjusts in real time—typically within 20 milliseconds—maintaining the set pressure regardless of changes in downstream flow rate, ensuring consistent tubing outside diameter throughout the run.

What pressure ranges are available for PLC-controlled extrusion regulators?

Can these regulators handle bump and taper tubing applications?

How many channels can a single unit control?

What control input does the MicroAir IV series accept?

Are these units CE compliant for international use?

What is the warranty and support policy for OLC air pressure regulators?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Tubing & Catheter Manufacturing

Medical Tubing & Catheter Manufacturing

Delivers ultra-low, PLC-programmable air pressure for precise OD control in catheter and multi-lumen medical tubing extrusion.

Automotive Tubing Production

Automotive Tubing Production

Maintains stable internal air pressure during high-volume automotive tube extrusion, ensuring consistent wall thickness and diameter.

Plastic Profile Extrusion

Plastic Profile Extrusion

Enables programmable PLC control of internal air support for plastic profiles and straws, eliminating manual pressure adjustments.

Bump & Taper Tubing Manufacturing

Bump & Taper Tubing Manufacturing

High-speed 0-10V switching enables precise pressure transitions for bump and taper tubing production with sub-0.1-second response.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Why Medical & Automotive Tubing Manufacturers Choose On Line Controls, Inc.

Sub-0.1-Second PLC Response

Voice-coil linear motors with viscostatic damping deliver typically 20 ms response, enabling seamless PLC-driven bump and taper tubing sequences without pressure overshoot.

44 Years of Extrusion Expertise

Founded in 1980 and trusted by industry leaders like Davis-Standard and Conair, OLC is the recognized standard for ultra-low air pressure regulation in plastic tubing extrusion.

3-Year Warranty & Unlimited Support

Every PLC-integrated regulator ships with a three-year parts-and-labor warranty and unlimited phone support, backed by a US-manufactured product lifespan of 10–25 years.

Get a Quote for PLC Air Pressure Controllers

Submit your requirements and our engineering team will respond with pricing, range options, and configuration guidance within one business day.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.