CE Compliant certified

CE Compliant

Made in the U.S.A. certified

Made in the U.S.A.

Ovality Control for Extruded Plastic Tubing

On Line Controls, Inc. offers a complete range of ultra-low air pressure regulators — the MicroAir series — engineered specifically for ovality control in extruded plastic tubing. These regulators precisely manage internal air pressure during free extrusion, ensuring consistent outside diameter, roundness, and wall uniformity across medical, automotive, and multi-lumen tubing applications.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I
Single turn Conductive plastic - 1 Watt - 50 ohm to 20K Standard - 1 3/8″ Dia x 3.76″L 5.5″L
Single turn wirewound - 0.5 Watt - 10 ohm to 20K - 1 3/8″ Dia x 3.76″L Dual 4.25″L
Single turn conductive plastic - 1 Watt - 500 ohm to 20K Standard - 1.5″ x 4 3/4″ L
Single turn conductive plastic - 1 Watt - 500 ohm to 20K Standard - 1.5″ x 5″ L
Single turn Conductive plastic - 1 Watt - 500 ohm to 100K - 1 1/4″Dia X 5.4″L
10 turn wirewound - 5 Watt - 10 ohm to 100K - 2″ square x 8.5″ L
Single turn wirewound - 0.5 Watt - 1K/1K, 2K/2K, 3K/3K, 5K/5K, 5K/10K, 10K/10K - 1.5″ x 5.25″ L
Single turn wirewound - 0.5 Watt - 10 ohm to 20K - 2″ x 5.25″ L
Single turn conductive plastic - 2 Watt - 500 ohm to 100K - 2″ square x 4 1/4″ L
10 turn wirewound - 2 Watt - 100 ohm to 100K - 7/8″ Dia x 4 3/4″ L
10 turn wirewound - 2 Watt - 100 ohm to 100K - 1 1/4″Dia x 4 3/4″ L
10 turn wirewound - 2 Watt - 1K/1K, 2K/2K, 5K/5K, 10K/10K, 2K/3K, 5K/10K - 1 1/4″Dia x 5 3/4″ L
10 turn wirewound - 2 Watt - 100 ohm to 100K - *
10 turn wirewound - 2 Watt - 100 ohm to 100K - 1.5″ x 6 1/2″ L
10 turn wirewound - 2 Watt - 1K/1K, 2K/2K, 3K/3K, 5K/5K, 5K/10K, 10K/10K - 1.5″ x 6″ L
10 turn wirewound - 2 Watt - 100 ohm to 100K - 1 3/8″Dia x 4″ L
10 turn wirewound - 2 Watt - 5K/5K/5K normal. Others available. - 1 1/4″Dia x 7″ L
3 turn hybrid - 1 Watt - 1K to 100K - 7/8″Dia x 4 3/4″ L
10 turn wirewound - 5 Watt - 100 ohm to 100K Normal 1K - 2″ Square x 6 3/4″ L
50 watt with DC motor
25 watt with 115 VAC motor
Single turn wirewound - 0.5 Watt - 10 ohm to 20K - 1.5″ x 5″ L
25 watt with DC motor

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Contact closure input from O.D. gauge/controller
  • Hysteresis-free viscostatic damping operation
  • Better than 0.1" water resolution with display
Single Channel MicroAir IV

Single Channel MicroAir IV

  • High-speed response: typically 20 msec
  • +/- 0.1% full-scale accuracy below 60" water
  • 3 modes: Dual State, Linear, and Manual
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Contact closure input from O.D. gauge/controller
  • Dual-speed up/down buttons for manual control
  • Hysteresis-free regulation, 0-5 psi range
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channel for multi-lumen tubing control
  • Hysteresis-free action with damping fluid
  • Precise 30-turn knob for manual adjustment
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Sub-0.1 sec response, typically 20 msec
  • Dual channel for multi-lumen tubing extrusion
  • Voice-coil motor with viscostatic damping
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" of water with precision
  • 10-20 year life expectancy design
  • Hysteresis-free regulation at constant pressure

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Frequently Asked Questions

What are the three basic methods of extrusion?

The three basic methods of extrusion are direct (forward) extrusion, indirect (backward) extrusion, and hydrostatic extrusion. In plastic tubing manufacturing, continuous direct extrusion is the most common method, where a polymer melt is pushed through a die to form the tube shape, with internal air pressure used to maintain the tube's bore and outer diameter.

What is tube ovality?

How does a MicroAir regulator control ovality in extruded tubing?

What pressure ranges are available for MicroAir regulators?

Can MicroAir regulators integrate with PLC or diameter gauge controllers?

Are MicroAir regulators suitable for multi-lumen and bump-and-taper tubing?

What industries use MicroAir ovality control regulators?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical & Catheter Tubing

Medical & Catheter Tubing

Provides ultra-low, stable air pressure for precise OD and bore control in single and multi-lumen catheter extrusion lines.

Automotive Tubing

Automotive Tubing

Maintains consistent tubing diameter and wall thickness in automotive hose and tube extrusion for fluid transfer applications.

Multi-Lumen Tubing

Multi-Lumen Tubing

Independent per-channel air pressure control ensures each lumen maintains correct geometry throughout co-extrusion production.

Plastic Profile Extrusion

Plastic Profile Extrusion

Regulates internal air support pressure during profile and straw extrusion to prevent deformation and ensure dimensional accuracy.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Why Plastic Tubing Manufacturers Choose On Line Controls, Inc.

44+ Years of Extrusion Expertise

Founded in 1980, OLC is the recognized industry leader in ultra-low air pressure regulation for plastic tubing extrusion, trusted by manufacturers across 18 countries.

Hysteresis-Free Precision Control

MicroAir regulators deliver stable, hysteresis-free operation with accuracy to ±0.1% of full scale, ensuring consistent tubing diameter and roundness on every run.

3-Year Warranty & Unlimited Support

Every MicroAir unit ships with a 3-year warranty on parts and labor, unlimited phone support, and a 10–20 year product lifespan requiring minimal maintenance.

Get Expert Guidance on Your Tubing Extrusion Setup

Submit your inquiry and an OLC specialist will respond with tailored recommendations for your extrusion line configuration and pressure control requirements.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.