CE Compliance certified

CE Compliance

Made in USA certified

Made in USA

MicroAir Regulator for Medical Tubing Extrusion

MicroAir Regulators by On Line Controls, Inc. are ultra-low air pressure regulators engineered for precision control during plastic tubing extrusion. Available in single, dual, 3-channel, and 4-channel configurations with manual, contact closure, or 0-10V PLC control, they serve medical, catheter, multi-lumen, and automotive tubing manufacturers worldwide.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Contact closure input from OD gauge or controller
  • Regulates below 1" water with 0.1" resolution
  • Hysteresis-free viscostatic damping for stability
Single Channel MicroAir IV

Single Channel MicroAir IV

  • Sub-0.1 sec response, typically 20 msec
  • 0-10V input for PLC or bump/taper control
  • 3 modes: Dual State, Linear & Manual
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Dual channel contact closure input control
  • Dual-speed Red/Green buttons, manual override
  • Hysteresis-free OD control during extrusion
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channel, 30-turn knob precise control
  • Hysteresis-free action, stable at all flows
  • Stainless steel enclosure, precision display
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Dual channel PLC-ready 0-10V input control
  • Sub-0.1 sec response for bump/taper tubing
  • Voice-coil motor with viscostatic damping
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" water with fine precision
  • 30-turn knob, hysteresis-free pressure control
  • 10-20 year life expectancy, stainless enclosure

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Frequently Asked Questions

What is a MicroAir regulator and how does it work?

A MicroAir regulator is an ultra-low air pressure regulator designed to precisely control internal air pressure during plastic tubing extrusion. It balances output pressure against a reference using a precision voice-coil linear motor or spring mechanism, maintaining a stable set point even as flow rates vary — ensuring consistent tubing outside diameter throughout the extrusion process.

What pressure ranges are available for MicroAir regulators?

What is the difference between MicroAir I, II, and IV models?

Can MicroAir regulators integrate with a PLC or automation system?

Which MicroAir model is best for multi-lumen tubing extrusion?

Are MicroAir regulators suitable for medical and catheter tubing manufacturing?

What warranty and support does On Line Controls provide with MicroAir regulators?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Device Manufacturing

Medical Device Manufacturing

Precise ultra-low pressure control for catheter and medical tubing extrusion, ensuring tight dimensional tolerances.

Plastic Tubing Extrusion

Plastic Tubing Extrusion

Hysteresis-free air pressure regulation for multi-lumen, profile, straw, and bump-taper plastic tubing extrusion lines.

Automotive Component Manufacturing

Automotive Component Manufacturing

Stable, repeatable pressure regulation for automotive tubing extrusion requiring consistent outside diameter and wall thickness.

OEM Extruder Equipment

OEM Extruder Equipment

Integrated air pressure control solutions for OEM extruder manufacturers building turnkey tubing production systems.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

You might also like

Why Medical & Plastic Tubing Manufacturers Choose On Line Controls, Inc.

Over 44 Years of Extrusion Expertise

Since 1980, OLC has been the recognized industry leader in ultra-low air pressure regulation for plastic tubing extrusion, serving manufacturers across 18 countries.

Unmatched Precision & Stability

MicroAir regulators deliver hysteresis-free control with accuracy to ±0.1% of full scale, maintaining consistent tubing diameter even with widely varying flow rates.

3-Year Warranty & Lifetime Support

Every MicroAir unit ships with a 3-year parts and labor warranty, unlimited phone support, and a proven product lifespan of 10–20+ years with minimal maintenance.

Get a Quote for Your Tubing Extrusion Application

Submit your inquiry and our team will respond with product recommendations, technical guidance, and pricing tailored to your extrusion line.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.