CE Compliant certified

CE Compliant

Made in the USA certified

Made in the USA

MicroAir Regulator for Medical Tubing Extrusion

MicroAir Regulators by On Line Controls, Inc. are ultra-low air pressure regulators engineered for precise internal air pressure control during plastic and medical tubing extrusion. Available in single, dual, three, and four-channel configurations with manual or PLC-compatible control, they deliver hysteresis-free, stable regulation for medical, catheter, and automotive tubing applications.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Contact closure input from OD gauge/controller
  • Hysteresis-free viscostatic damping action
  • Dual-speed manual up/down button control
Single Channel MicroAir IV

Single Channel MicroAir IV

  • Sub-0.1s response, typically 20ms
  • 0-10V input for PLC integration
  • 3 modes: Dual State, Linear, Manual
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Dual channel with contact closure input
  • Hysteresis-free OD control via damping fluid
  • Dual-speed Red/Green manual override buttons
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channel for multi-lumen tubing
  • 30-turn knob for precise manual control
  • Hysteresis-free, stable pressure output
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Dual channel, <0.1s high-speed response
  • 0-10V PLC input for bump & taper tubing
  • Voice-coil motor with viscostatic damping
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" water with high precision
  • 30-turn knob manual control, hysteresis-free
  • Long service life of 10-20 years expected

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Frequently Asked Questions

What pressure ranges are available for MicroAir regulators?

MicroAir regulators are available in pressure ranges from as low as 0–2 inches of water up to 0–5 psi, with intermediate options including 0–3, 0–5, 0–10, 0–15, and 0–30 inches of water. The appropriate range depends on your tubing type and extrusion process requirements. Contact OLC to confirm the best range for your application.

What is the difference between MicroAir I, II, and IV models?

Can MicroAir regulators be used for multi-lumen tubing?

How fast is the response time on the MicroAir IV series?

Are MicroAir regulators compatible with PLCs?

Do MicroAir regulators require calibration or regular maintenance?

What warranty and support does On Line Controls provide with MicroAir regulators?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Device & Catheter Manufacturing

Medical Device & Catheter Manufacturing

Precise ultra-low air pressure control for consistent OD in medical tubing and catheter extrusion lines.

Automotive Tubing Production

Automotive Tubing Production

Stable air pressure regulation for automotive tubing extrusion ensuring dimensional accuracy and process reliability.

Plastic Profile & Straw Extrusion

Plastic Profile & Straw Extrusion

Ultra-low pressure regulation for precise diameter control in plastic profile, straw, and micro-tube extrusion.

Multi-Lumen Tubing Manufacturers

Multi-Lumen Tubing Manufacturers

Multi-channel MicroAir systems independently regulate each lumen's air pressure for complex multi-lumen tubing production.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Why Medical & Plastic Tubing Manufacturers Choose On Line Controls, Inc.

44+ Years of Extrusion Expertise

Since 1980, OLC has specialized exclusively in ultra-low air pressure regulation for plastic tubing extrusion, making us the recognized industry standard.

Hysteresis-Free Precision Control

Our MicroAir regulators deliver stable, hysteresis-free pressure regulation from below 1 inch of water, ensuring consistent tubing diameter and quality output.

3-Year Warranty & Unlimited Support

Every MicroAir unit ships with a 3-year warranty on parts and labor plus unlimited phone support, backed by a product lifespan of 10–25 years.

Get a Quote for Your Tubing Extrusion Application

Submit your inquiry and our technical team will respond with product recommendations, pricing, and application guidance tailored to your extrusion line.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.