CE Compliant certified

CE Compliant

Made in the U.S.A. certified

Made in the U.S.A.

Ultra Low Pressure Regulator for Thin-Wall Tubing

Ultra Low Pressure Regulators for Thin-Wall Tubing from On Line Controls, Inc. are precision-engineered MicroAir controllers designed to regulate internal air pressure during plastic tubing extrusion. Available in single, dual, and 3–4 channel configurations with manual, contact closure, or 0–10V PLC control, these regulators support medical, catheter, automotive, and multi-lumen tubing applications.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Contact closure input from O.D. gauge
  • Better than 0.1" water resolution with display
  • Hysteresis-free viscostatic damping action
Single Channel MicroAir IV

Single Channel MicroAir IV

  • Sub-0.1 sec response for bump/taper tubing
  • Voice-coil motor with viscostatic damping
  • +/- 0.1% accuracy; 3 operational modes
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Dual channel with contact closure input
  • Dual-speed up/down buttons for manual control
  • Hysteresis-free action via viscostatic damping
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channel manual 30-turn knob control
  • Hysteresis-free pressure regulation
  • Stainless steel enclosure, 16" x 10" x 6"
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Dual channel, sub-0.1 sec response time
  • 0-10V PLC input for programmable switching
  • Voice-coil motor ensures speed and stability
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" of water with precision
  • 30-turn knob for hysteresis-free control
  • Long service life of 10-20 years expected

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Frequently Asked Questions

What is an ultra low pressure regulator and why is it needed for thin-wall tubing extrusion?

An ultra low pressure regulator controls internal air pressure at extremely low levels — as low as below 1 inch of water — during the free extrusion of plastic tubing. This precision is essential for thin-wall tubing because even minor pressure fluctuations can cause dimensional inconsistencies in the outside diameter, wall thickness, and lumen structure of the finished tube.

What pressure ranges are available for MicroAir regulators?

What is the difference between MicroAir I, II, and IV models?

Can MicroAir regulators be integrated with a PLC or diameter gauge?

What channel configurations are available for multi-lumen tubing applications?

How fast is the response time on high-speed MicroAir IV models?

What is the expected lifespan and warranty coverage for MicroAir regulators?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical & Catheter Tubing

Medical & Catheter Tubing

Precision ultra-low pressure regulation ensures consistent OD and lumen dimensions for medical-grade catheter and tubing extrusion.

Automotive Tubing

Automotive Tubing

Stable, hysteresis-free pressure control supports precise diameter management in automotive tubing and profile extrusion lines.

Multi-Lumen Tubing

Multi-Lumen Tubing

Multi-channel MicroAir units independently regulate each lumen's air pressure for complex multi-lumen tubing production.

Plastic Profile Extrusion

Plastic Profile Extrusion

Maintains constant internal air pressure during plastic profile and straw extrusion for repeatable dimensional accuracy.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Why Plastic Tubing Manufacturers Choose On Line Controls, Inc.

44+ Years of Extrusion Expertise

Since 1980, OLC has been the recognized industry leader in ultra-low air pressure regulation for plastic tubing extrusion, serving customers in 18+ countries worldwide.

Unmatched Precision & Stability

MicroAir regulators deliver hysteresis-free, sub-1-inch-of-water accuracy with viscostatic damping — no calibration required, with a 10–20 year product lifespan.

3-Year Warranty & Unlimited Support

Every MicroAir unit ships with a 3-year parts and labor warranty plus unlimited phone support, ensuring your extrusion line stays running with minimal downtime.

Get a Quote for Your Tubing Extrusion Application

Submit your requirements and our engineers will respond with the right MicroAir configuration, pricing, and technical guidance for your extrusion line.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.