CE Compliant certified

CE Compliant

Made in the U.S.A. certified

Made in the U.S.A.

MicroAir Regulator for Balloon Tubing Extrusion

MicroAir Regulators for Balloon Tubing Extrusion from On Line Controls, Inc. are ultra-low air pressure regulators engineered to maintain precise internal air pressure during free extrusion of plastic tubing. Available in single, dual, and multi-channel configurations with manual or PLC-compatible control, these regulators serve medical, catheter, automotive, and multi-lumen tubing applications worldwide.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Contact closure input from O.D. gauge/controller
  • 0.1" water resolution with digital display
  • Hysteresis-free action with viscostatic damping
Single Channel MicroAir IV

Single Channel MicroAir IV

  • 0–10V input for PLC high-speed switching
  • Dual State, Linear & Manual operating modes
  • +/-0.1% accuracy, <0.1 sec response time
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Dual-channel contact closure & manual control
  • Hysteresis-free stable damping fluid action
  • Pressure range 0-3" water up to 0-5 psi
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual-channel manual 30-turn knob control
  • Hysteresis-free, stable viscostatic damping
  • Pressure range 0-3" water up to 0-5 psi
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Dual-channel 0–10V PLC-ready control
  • <0.1 sec response for bump & taper tubing
  • Voice-coil motor, hysteresis-free regulation
Single Channel MicroAir I

Single Channel MicroAir I

  • 30-turn knob for sub-1" water precision control
  • Constant pressure across varying flow rates
  • 10–20 year long service life expectancy

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Frequently Asked Questions

What is a MicroAir regulator and how does it work in balloon tubing extrusion?

A MicroAir regulator is an ultra-low air pressure controller that maintains precise internal air pressure inside extruded plastic tubing as it exits the die. By regulating this pressure with exceptional accuracy — down to below 1 inch of water — the MicroAir controls the tubing's outside diameter and wall structure during free extrusion, enabling consistent, high-quality output.

What pressure ranges are available for MicroAir regulators?

What is the difference between the MicroAir I, II, and IV models?

Can MicroAir regulators be used for multi-lumen tubing?

Are MicroAir regulators compatible with PLC systems?

What industries use MicroAir regulators for tubing extrusion?

What warranty and support is included with a MicroAir regulator purchase?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Device Manufacturing

Medical Device Manufacturing

Precise ultra-low pressure control for catheter and medical tubing extrusion to meet strict dimensional tolerances.

Automotive Tubing Production

Automotive Tubing Production

Reliable air pressure regulation for consistent outside diameter in automotive plastic tubing extrusion lines.

Plastic Profile Extrusion

Plastic Profile Extrusion

Stable, hysteresis-free pressure control for plastic profile and straw extrusion with varying flow rates.

Multi-Lumen Tubing Manufacturing

Multi-Lumen Tubing Manufacturing

Independent per-channel pressure control for each lumen in complex multi-lumen plastic tubing production.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

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Why Plastic Tubing Manufacturers Choose On Line Controls, Inc.

44+ Years of Extrusion Expertise

Founded in 1980 and focused exclusively on plastic tubing extrusion controls, OLC brings unmatched depth of knowledge to every application — from medical catheters to automotive tubing.

Unmatched Pressure Precision

MicroAir regulators achieve accuracy to ±0.1% of full scale and can control pressures below 1 inch of water — ensuring consistent tubing diameter and wall structure in every production run.

3-Year Warranty & Lifetime Support

Every MicroAir unit ships with a 3-year warranty on parts and labor, unlimited phone support, and a proven product lifespan of 10–20+ years — minimizing downtime and total cost of ownership.

Request a Quote for Your Tubing Extrusion Application

Submit your inquiry and our team will respond with pricing, technical guidance, and configuration recommendations tailored to your process.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.