CE Compliant certified

CE Compliant

Made in the U.S.A. certified

Made in the U.S.A.

MicroAir Regulator for Fuel Line Tubing Extrusion

MicroAir Regulators by On Line Controls, Inc. are ultra-low air pressure regulators engineered for precision control during plastic tubing extrusion. Available in single, dual, and multi-channel configurations, they support medical, catheter, automotive, and multi-lumen tubing production with hysteresis-free, stable pressure regulation.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Regulates below 1" water with 0.1" resolution
  • Accepts O.D. gauge contact closure inputs
  • Hysteresis-free, viscostatic damping stability
Single Channel MicroAir IV

Single Channel MicroAir IV

  • Sub-0.1 sec response, typically 20 msec speed
  • 3 modes: Dual State, Linear, and Manual Setting
  • 0-10V PLC input for bump & taper tubing control
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Dual channel design for two-lumen tubing
  • Accepts Air Up/Down contact closure inputs
  • Hysteresis-free action with viscostatic damping
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channel for two-lumen extrusion processes
  • 30-turn knob with hysteresis-free set point control
  • Stainless steel enclosure, pressure range 0-5 psi
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Dual channel for multi-lumen tubing control
  • Sub-0.1 sec response, typically 20 msec
  • 0-10V input for seamless PLC integration
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" water, ultra-low precision
  • 30-turn knob for fine manual pressure setting
  • 10-20 year life expectancy, CE compliant

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Frequently Asked Questions

What is the pressure in the extruder head?

In plastic tubing extrusion, the internal air pressure within the extruder head is typically ultra-low, ranging from less than 1 inch of water up to 5 psi. MicroAir regulators are specifically engineered to precisely control these ultra-low pressures, maintaining stable output even with varying flow rates to ensure consistent tubing diameter and wall structure.

What are the 5 steps of extrusion?

What pressure ranges are available for MicroAir regulators?

What is the difference between MicroAir I, II, and IV models?

Can MicroAir regulators be used for multi-lumen tubing production?

Are MicroAir regulators compatible with PLC systems?

What warranty and support does On Line Controls provide?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Tubing & Catheter Manufacturing

Medical Tubing & Catheter Manufacturing

Provides precise ultra-low air pressure control for consistent OD and wall thickness in medical-grade tubing and catheters.

Automotive Tubing Production

Automotive Tubing Production

Delivers stable, hysteresis-free pressure regulation for extruded automotive tubing requiring tight dimensional tolerances.

Multi-Lumen Tubing Extrusion

Multi-Lumen Tubing Extrusion

Multi-channel MicroAir units independently regulate air pressure in each lumen for complex multi-lumen tubing structures.

Bump & Taper Tubing Manufacturing

Bump & Taper Tubing Manufacturing

High-speed MicroAir IV models enable rapid pressure switching for precise bump and taper profile tubing production.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Why Plastic Tubing Manufacturers Choose On Line Controls, Inc.

44+ Years of Extrusion Expertise

Since 1980, OLC has been the recognized industry leader in ultra-low air pressure regulators, serving medical, automotive, and catheter tubing manufacturers worldwide.

Hysteresis-Free Precision Control

MicroAir regulators deliver stable, accurate pressure regulation down to below 1 inch of water with viscostatic damping and instantaneous response to flow rate changes.

3-Year Warranty & Unlimited Support

Every MicroAir unit ships with a three-year warranty on parts and labor, backed by unlimited phone support and a product lifespan of 10–20+ years.

Get Expert Guidance on Your Tubing Extrusion Needs

Submit your inquiry and our team will respond promptly with product recommendations, pricing, and technical guidance tailored to your extrusion application.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.