CE Compliant certified

CE Compliant

Made in the U.S.A. certified

Made in the U.S.A.

Internal Air Pressure Control for Plastic Tubing Extrusion

Internal air pressure control regulators by On Line Controls, Inc. are ultra-low air pressure regulators designed for precise internal air sizing during plastic tubing extrusion. Covering single to four-channel configurations, manual and PLC-controlled models, they serve medical, catheter, automotive, and multi-lumen tubing manufacturers worldwide with hysteresis-free precision and 10–20 year lifespans.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • OD gauge contact closure input compatible
  • 0.1" water resolution with digital display
  • Hysteresis-free action with viscostatic damping
Single Channel MicroAir IV

Single Channel MicroAir IV

  • Sub-0.1 sec response, typically 20 msec
  • 0-10V PLC input with 3 operational modes
  • +/-0.1% full-scale accuracy below 60" water
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Dual channel for two-lumen tubing extrusion
  • Contact closure input from diameter gauge
  • Hysteresis-free, damping fluid stabilized
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channel with 30-turn manual knob
  • Constant pressure across varying flow rates
  • Stainless steel enclosure, CE compliant
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Dual channel for multi-lumen tubing control
  • Sub-0.1 sec response, typically 20 msec
  • 0-10V input for seamless PLC integration
Single Channel MicroAir I

Single Channel MicroAir I

  • 30-turn knob for fine manual pressure control
  • Regulates below 1" of water accurately
  • Long service life of 10 to 20 years

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Frequently Asked Questions

What is the process of pressure extrusion?

Pressure extrusion forces molten plastic through a shaped die while internal air pressure is introduced to support and size the tubing bore. An ultra-low air pressure regulator precisely controls this internal air, determining the tubing's outside diameter, wall thickness, and structural consistency throughout the extrusion run.

What is the process of extruded tubing?

What pressure ranges are available for these air pressure regulators?

What is the difference between MicroAir I, II, and IV models?

Can these regulators be integrated with a PLC or diameter gauge?

How many channels do I need for multi-lumen tubing production?

What is the expected lifespan and warranty coverage for MicroAir regulators?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical and catheter tubing extrusion

Medical & Catheter Tubing

Precise ultra-low air pressure control ensures consistent OD and wall thickness in medical-grade and catheter tubing extrusion.

Automotive tubing extrusion

Automotive Tubing

Reliable internal air pressure regulation maintains dimensional accuracy in automotive tubing extrusion for fuel, coolant, and fluid lines.

Multi-lumen tubing extrusion

Multi-Lumen Tubing

Multi-channel MicroAir regulators independently control each lumen's air pressure for precise multi-lumen tubing extrusion production.

Plastic profile extrusion

Plastic Profile Extrusion

Hysteresis-free air pressure control supports accurate internal sizing for a wide range of extruded plastic profiles and straw manufacturing.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Why Plastic Tubing Manufacturers Choose On Line Controls, Inc.

44+ Years of Extrusion Expertise

Founded in 1980, OLC is the recognized industry leader in ultra-low air pressure regulation for plastic tubing extrusion, trusted by manufacturers across 18 countries.

Unmatched Precision & Stability

Hysteresis-free regulating action with viscostatic damping ensures stable, accurate pressure control down to below 1 inch of water across all flow conditions.

3-Year Warranty & Lifetime Support

Every MicroAir unit ships with a 3-year parts and labor warranty, unlimited phone support, and range change service — backed by USA manufacturing.

Get Expert Guidance on the Right Air Pressure Regulator

Submit your inquiry and our specialists will respond with product recommendations, pricing, and technical guidance tailored to your extrusion process.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.