CE Compliant certified

CE Compliant

Made in the U.S.A. certified

Made in the U.S.A.

Prevent Tubing Collapse During Extrusion

On Line Controls' MicroAir ultra-low air pressure regulators prevent tubing collapse during extrusion by maintaining precise internal air pressure. Available in single, dual, and multi-channel configurations with manual or PLC-compatible controls, these regulators serve medical, catheter, automotive, and multi-lumen tubing manufacturers worldwide with 10–20+ year service life.

Single Channel MicroAir II
Single Channel MicroAir IV
Dual Channel MicroAir II
Dual Channel MicroAir I
Dual Channel MicroAir IV
Single Channel MicroAir I
MultiAir 4-channel MicroAir IV
MultiAir 3-channel MicroAir IV
MultiAir 3-channel MicroAir II
MultiAir 3-channel MicroAir I

Our Range of Products

Single Channel MicroAir II

Single Channel MicroAir II

  • Contact closure input from O.D. gauges
  • Hysteresis-free, viscostatic stable action
  • Dual-speed manual up/down buttons
Single Channel MicroAir IV

Single Channel MicroAir IV

  • Sub-0.1 sec response via voice-coil motor
  • Three modes: Dual State, Linear, Manual
  • 0-10V input for PLC or device control
Dual Channel MicroAir II

Dual Channel MicroAir II

  • Dual channel contact closure O.D. control
  • Hysteresis-free damping fluid stability
  • Dual-speed Red/Green manual control buttons
Dual Channel MicroAir I

Dual Channel MicroAir I

  • Dual channel manual 30-turn knob control
  • Constant pressure across varying flow rates
  • Stainless steel enclosure, CE compliant
Dual Channel MicroAir IV

Dual Channel MicroAir IV

  • Dual-channel for multi-lumen tubing control
  • High-speed bump/taper switching <0.1 sec
  • 0-10V PLC input with voice-coil motor
Single Channel MicroAir I

Single Channel MicroAir I

  • Regulates below 1" water with precision
  • Manual 30-turn knob for fine adjustment
  • 10-20 year long life expectancy

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Frequently Asked Questions

How does internal air pressure prevent tubing collapse during extrusion?

During free extrusion, plastic tubing exits the die in a molten state and must be supported by a precisely controlled column of internal air until it cools and solidifies. Without adequate internal pressure, atmospheric forces cause the tubing walls to collapse inward. MicroAir regulators maintain a constant, ultra-low set-point pressure — often just fractions of an inch of water — to keep the lumen open without over-inflating or distorting the wall structure.

What pressure range is needed to prevent plastic tubing from collapsing?

What types of tubing can these air pressure regulators support?

What is the difference between MicroAir I, II, and IV models?

Can these regulators integrate with a PLC or diameter gauge?

How many channels do I need for multi-lumen tubing extrusion?

What kind of warranty and support does On Line Controls provide?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Device Manufacturing

Medical Device Manufacturing

Precise ultra-low pressure control for catheter and medical tubing extrusion to meet strict dimensional tolerances.

Automotive Tubing Production

Automotive Tubing Production

Stable internal air pressure regulation for automotive tubing extrusion, ensuring consistent OD and wall thickness.

Plastic Profile Extrusion

Plastic Profile Extrusion

Maintains constant pressure across varying flow rates to prevent collapse in plastic profile and straw extrusion lines.

Multi-Lumen Tubing Fabrication

Multi-Lumen Tubing Fabrication

Independent per-channel pressure control for each lumen in complex multi-lumen catheter and tubing extrusion.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

You might also like

Why Plastic Tubing Manufacturers Choose On Line Controls

44+ Years of Extrusion Expertise

Founded in 1980, OLC has specialized exclusively in ultra-low air pressure regulation for plastic tubing extrusion, making us the recognized industry standard.

Precision Down to Below 1" of Water

Our MicroAir regulators maintain hysteresis-free, stable pressure at ultra-low ranges, preventing collapse and ensuring consistent tubing OD throughout production runs.

10–20+ Year Product Lifespan

Every unit ships with a 3-year warranty, unlimited phone support, and is built for decades of reliable service — minimizing downtime and replacement costs on your line.

Request a Quote for Your Tubing Extrusion Application

Submit your application details and our engineering team will respond with product recommendations and pricing within one business day.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 978-562-5353. You can also send us a quick email at olc@onlinecontrols.com.